Corrective Action

Centralized approach makes it Easy to:

Corrective actions in manufacturing refer to processes that companies put in place to identify, address, and eliminate issues that can cause product defects, operational inefficiencies, or safety hazards.
Here’s a quick overview:

Types of Corrective Actions:

Root Cause Analysis (RCA)

This involves identifying the underlying causes of a problem to prevent recurrence. Common techniques include the “5 Whys” and Fishbone Diagrams.

Preventive Actions

Preventive actions focus on identifying potential issues before they arise and implementing strategies to avoid them. This often involves reviewing and improving current processes.

Immediate Corrective Actions

These are quick fixes applied to address immediate issues. They’re not always permanent solutions but are necessary to control the problem quickly.

Process Improvement

Continuous improvement methods like Six Sigma and Lean Manufacturing can be used to optimize processes, reduce waste, and enhance product quality.

Employee Training

Training employees on best practices, quality standards, and safety measures can prevent issues and improve overall efficiency.

Key Steps in Implementing Corrective Actions

Identify the Problem

Utilize data from inspections, audits, and customer feedback.

Analyze the Root Cause

Use RCA techniques to find the underlying cause of the issue.

Develop a Plan

Create a detailed action plan with specific steps, responsibilities, and timelines.

Implement the Plan

Execute the plan and monitor progress to ensure the actions are effective.

Review and Adjust

Continuously review the actions taken and make adjustments as needed to prevent future issues.

Document and Communicate

Document the entire process, including findings and actions taken, and communicate them to all relevant stakeholders.

By systematically applying corrective actions manufacturers can improve product quality enhance efficiency and ensure a safer working environment.

Since a Corrective Action Procedure is 1 of 5 required documented procedures of ISO900x and AS9100,
That is why it is included in SimpleManufacturing™!

Our Corrective Action Management Features

Common CA Information

Initiated By, Recipient, Owner, Problem / Issue Details, 8D Workflow Process Utilized

Root Cause Analysis

5 Whys Method Utilized, Identify Owner of RCA process with timeline

More Detailed CA Options

Part Number, Work Order, Customer, Supplier, Purchase Order Number, and Sales Order Number can be used when applicable

Assign and Manage Action Items

Assign Actions, Action Owner and Timeline during the Entire CA Process.

Link Files

Link Drawings, Specifications, NonConformances, Emails, etc. Add Evidence of Action Incorporated and Verification Actions Effective

SCAR Excel Template

Single-Click Feature to Populate Excel Template and Email to Suppliers to Identify Root Cause, Actions and Verification Outcomes

Import Supplier Response

Single-Click To Import Suppliers Root Cause, Actions and Verification Details into Corrective Action.

Containment Details

Ability to Identify Product, Areas with Known Issue and Actions Required

Single-Click Emails

Email Recipient, Owner, Initiator, Actions